Fabricage van plaatwerk

Descriptie

Sheet metal fabricatie is the process of forming and producing parts from a metal sheet. Sheet metal fabricatie processes produce highly durable components well-suited for both functieal prototypes and end-use productie. Our custom sheet metal services offer a cost-effective and on-demand solutie for your manufacturing needs. Fabricatie services range from low-volume prototyping to high-volume productie runs with significant cost savings.

Het proces omvat doorgaans 4 stappen: snijden, vormen, assembleren en oppervlaktebehandeling.

-Snijproces

We offer various cutting opties with thickness ranged from 1mm to 150mm, this includes oxygen cutting with a maximum thickness capacity of 150mm for carbon steel. We also offer plasma cutting, laser cutting, water jet cutting, wire cutting, shearing, and/or die-cutting, we may also use punching for holes. Laser cutting is the preferred optie for cutting sheets, it’s speed and precision guarantees spectacular results. With thicker materials, plasma cutting may be favorable for it’s speed. This method is normally used when the material thickness is over 10mm.

-Vormingsproces

Het vormproces omvat typisch buigen, hydraulisch persen met matrijs, ponsen en frezen. De aard van het ontwerp van de onderdelen bepaalt de gebruikte methode. Ontbramen is een essentiële procedure vóór het lassen en monteren.

-in elkaar zetten

For sheet metal fabricatie, the main process of assembling is welding. Fixtures need to be pre-designed and made to ensure a product with no distortie after welding. Some areas require milling after assembling. A set of test gauges are pre-developed for quality inspectie,ensuring the complete functieality of the product.

-Oppervlakte behandeling

The normal surface treatment process for sheet metal fabricatie products include electrophoresis (KTL), powder coating, painting, and zinc plating. For large products like chassis, painting is widely used whereas for middle size parts, the KTL process is preferred. 

Voor alle oppervlaktebehandelingen bieden we coatinghechting-, dikte- en zoutneveltests of andere tests die op verzoek kunnen worden uitgevoerd.

Anodiseren is mogelijk met aluminium materialen.

Technical Specificaties

-Materiaal

Zacht staal, roestvrij staal, koper, messing, aluminium en gelegeerd staal.

-Machine capaciteit

1.200 ton hydraulische persmachine, 800 ton stempelmachine, materiaal snijdikte tot 150 mm voor zuurstofsnijden, 60 mm voor plasmasnijden en 25 mm voor lasersnijden. Maximale onderdeelgrootte: 2.000 * 1.500 mm

-Other specificaties

Capable in designing and developing necessary tools for sheet metal fabricatie including forming dies, fixtures for welding, and test gauges for mass productie QC. CMM is available for sample dimensional inspectie. Surface treatment includes KTL, powder coating, painting (Walspar), and zinc plating. PPAP documents are available upon request.

Voordelen

-Rijke ervaring

More than 20 years of experience in sheet metal fabricatie products development and productie, especially to the European and North American markets, with solid understanding of the material, technical and quality standards worldwide.

-Snelle doorlooptijd

Generally, we provide a quotatie within 3 working days. Combining the latest manufacturing technologies and facilities, Auwell can provide fast prototypes in just 2 weeks for simple projects.

-Comprehensive Solutie Provider

Auwell provides comprehensive services for sheet metal fabricatie projects starting from designing,through prototyping,tooling/fixture development, sampling, mass productie, and to logistic and post-sale support.

-Rigide QC-beleid

The most rigorous quality policy starts from material control, and is followed through to final pre-shipment inspectie. 

Materiaal certificates include the mill certificate, 3rd party chemical components, and mechanical property reports, as well as RoHS and REACH reports upon request. Other reports include dimensional reports, surface treatment thickness, and salt fog test reports, etc. We structure our processes, creating Flow Charts and Control Plans before productie, making sure all QC processes are in accordance with ISO9001-2015 requirements and drawing specificaties.

-Flexibele betalingstermijn

Tooling payments need to be pre-paid. For mass productie, we offer flexible payment terms, reasonable credit terms willworden gegeven, betaalt de klant alleen als hij tevreden is met het product dat hij heeft ontvangen. Voor langlopende projecten bieden we voorraadservices op afroep voor snelle leveringseisen.

Applicaties

Sheet metal fabricatie products have widely been used in almost all industrial sectors including: 

-Luchtvaart en defensie

-Automobiel

-Landbouwmachines

-Energie

-Elektronica

-Constructie

-Transportatie

-Industrieel

-Consumentenproducten

The following catalogues of sheet metal fabricatie products are the ones which Auwell has produced and supplied to our distinguished worldwide clients. Please click the relevant pictures for details. Please be advised, most of the products are for demonstrating our manufacturing capability purpose only.

Auto OEM-onderdelen

Automobiel Adjustable Torsion Bar

OEM-onderdelen voor landbouw

Spiegelbeugel

Uitgaven van barrièresets

Crash Protectie Guards;

Gootbeugel en bladfilter

Pijphouder

Power Cabinet Switch

Onderdelen voor kledingrekken

Wheelie Bin-as

Meubelonderdelen